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An overview of major nickel alloy types, their compositions, and corresponding international reference standards, categorized by application and alloy series:
1. Corrosion-Resistant Nickel Alloys
(1) Nickel-Copper Alloys (Monel Series)
- Monel 400 (UNS N04400)
- Composition (ASTM B127/B164):
- Ni ≥ 63%, Cu 28-34%, Fe ≤ 2.5%, Mn ≤ 2.0%, C ≤ 0.3%
- Standards:
- ASTM B127 (plate/sheet), B164 (rod/wire), B165 (tube)
- EN 10095 (European heat-resistant alloy standard)
- Composition (ASTM B127/B164):
- Monel K-500 (UNS N05500)
- Composition (ASTM B865):
- Ni ≥ 63%, Cu 27-33%, Al 2.3-3.15%, Ti 0.35-0.85%
- Standards:
- ASTM B865 (forgings), ASTM F505 (medical devices)
- Composition (ASTM B865):
(2) Nickel-Molybdenum Alloys (Hastelloy B Series)
- Hastelloy B-2 (UNS N10665)
- Composition (ASTM B335):
- Ni ≥ 65%, Mo 26-30%, Fe 2.0-7.0%, Cr ≤ 1.0%
- Standards:
- ASTM B335 (rod), B622 (seamless tube), B619 (welded tube)
- Composition (ASTM B335):
(3) Nickel-Chromium-Molybdenum Alloys (Hastelloy C Series)
- Hastelloy C-276 (UNS N10276)
- Composition (ASTM B575):
- Ni ≥ 57%, Cr 14.5-16.5%, Mo 15-17%, W 3-4.5%, Fe 4-7%
- Standards:
- ASTM B575 (plate/sheet), B574 (rod), ISO 6208 (international plate standard)
- Composition (ASTM B575):
2. High-Temperature Nickel Alloys
(1) Inconel Series
- Inconel 600 (UNS N06600)
- Composition (ASTM B168):
- Ni ≥ 72%, Cr 14-17%, Fe 6-10%, C ≤ 0.15%
- Standards:
- ASTM B168 (plate), B166 (rod), AMS 5540 (aerospace material)
- Composition (ASTM B168):
- Inconel 718 (UNS N07718)
- Composition (AMS 5662):
- Ni 50-55%, Cr 17-21%, Fe balance, Nb 4.75-5.5%, Mo 2.8-3.3%
- Standards:
- AMS 5662 (aerospace forgings), ASTM B637 (high-strength components)
- Composition (AMS 5662):
(2) Cast Superalloys
- IN-738LC (UNS N07380)
- Composition (AMS 5399):
- Ni balance, Cr 15.7-16.3%, Co 8.0-9.0%, Al 3.2-3.7%, Ti 3.2-3.7%
- Standards:
- AMS 5399 (gas turbine blades), ISO 4957 (international heat-resistant steel standard)
- Composition (AMS 5399):
3. Special-Function Nickel Alloys
(1) Low-Expansion Alloys
- Invar 36 (UNS K93600)
- Composition (ASTM F1684):
- Ni 35-37%, Fe balance, C ≤ 0.1%
- Standards:
- ASTM F1684 (precision instruments), EN 10111 (European low-expansion steel)
- Composition (ASTM F1684):
(2) Shape Memory Alloys
- Nitinol (Ni-Ti, ASTM F2063)
- Composition:
- Ni 54.5-57.0%, Ti balance
- Standards:
- ASTM F2063 (medical implants), ISO 5832-9 (orthopedic materials)
- Composition:
(3) Electrical Heating Alloys
- Nichrome 80/20 (UNS N06003)
- Composition (ASTM B344):
- Ni 75-80%, Cr 19-23%, Fe ≤ 1.0%
- Standards:
- ASTM B344 (resistance wire), IEC 60172 (international electrical heating standard)
- Composition (ASTM B344):
4. International Standard Systems Comparison
Alloy Type | ASTM (USA) | ISO (International) | EN (Europe) | GB (China) |
---|---|---|---|---|
Monel 400 | ASTM B127 | ISO 6208 | EN 10095 | GB/T 15007 |
Hastelloy C-276 | ASTM B575 | ISO 15156 | EN 10269 | GB/T 15008 |
Inconel 718 | AMS 5662 | ISO 4957 | EN 10302 | GB/T 14992 |
5. Key Industry Standards
- Aerospace:
- AMS Standards (e.g., AMS 5662/5596)
- NASA-STD-6012 (space material specifications)
- Oil & Gas:
- NACE MR0175/ISO 15156 (resistance to H₂S corrosion)
- API 6A718 (alloys for oil/gas wellhead equipment)
6. Testing & Certification Standards
- Composition Analysis:
- ASTM E1473 (ICP spectroscopy)
- ISO 11433 (titanium content determination)
- Performance Testing:
- ASTM E8/E21 (tensile/high-temperature strength)
- ISO 6892 (international tensile testing)
- Certification Requirements:
- NADCAP (aerospace heat treatment certification per AMS 2750)
- PED 2014/68/EU (EU Pressure Equipment Directive)
Important Notes
- Standard Revisions: ASTM/ISO standards are typically updated every 5 years (e.g., ASTM B575-2023).
- Regional Variations: EN standards impose stricter limits on impurities (e.g., Pb, Bi).
- Application Compatibility: For acidic environments, prioritize NACE MR0175-certified alloys (e.g., Hastelloy C-276).