TOKO TECH Seamless Stainless Steel Coils – Precision Engineered for Global Industries.
TOKO TECH offers Seamless Stainless Steel Coils as following:
1. Size range: O.D.:6.35-50.8mm, W.T.: 0.7-4.0mm
2. Length: according to client’s requirement, max up to 1000meters
3. Standard: ASTM A213, ASME SA213, ASTM A269
4. Grade: TP304 Seamless coiled tube, TP304L Seamless Coiled tube, TP316L seamless Coiled tube, TP316 Seamless Coiled tube, TP321 seamless Coiled tube
5. Finished: Bright annealed
1. Material Options
304/304L Austenitic Stainless Steel
Properties: 18% Cr, 8% Ni. Excellent general corrosion resistance and low-temperature ductility. Bend radius ≥2× tube diameter.
Applications: Food processing coils, refrigeration evaporators.
316/316L Molybdenum-Enhanced Stainless Steel
Properties: 2-3% Mo improves chloride resistance (Cl⁻≤8000 ppm). Ideal for seawater cooling coils and chemical reactors.
Applications: Marine and acidic/alkaline media environments.
Duplex Steel 2205 (S31803)
Properties: Austenitic-ferritic structure. Yield strength ≥450 MPa, resists stress corrosion cracking (SCC).
Applications: High-pressure heat exchangers for oil/gas fields, acidic fluid circulation systems.
High-Temperature Alloy 800H/801H
Properties: 30% Ni, 20% Cr. Oxidation resistance ≤1100°C, superior anti-carburization.
Applications: Pyrolysis furnace coils, gas turbine exhaust heat exchangers.
2. Compliance Standards & Certifications
Manufacturing Standards
ASTM A312/A269: Dimensional tolerance (±0.15mm) and mechanical properties for seamless coils.
EN 10216-5: EU pressure equipment standard, limits wall thinning at bends to ≤10%.
ASME SB-622: Specifies grain size (ASTM 5-8) for high-temperature alloy coils.
Testing & Certifications
Non-Destructive Testing: 100% Eddy Current (ET) + Ultrasonic Testing (UT), compliant with ISO 10893-10.
Certifications: PED 2014/68/EU, NACE MR0103 (sulfide stress corrosion), FDA food-grade compliance.
3. Surface Treatments
Acid Pickling & Passivation (AP)
Process: Nitric-hydrofluoric acid treatment achieves Ra ≤1.6μm, salt spray resistance ≥500 hours.
Applications: Cost-effective industrial coils.
Electropolishing (EP)
Process: Electrochemical polishing to Ra ≤0.1μm, microbial residue <0.05 CFU/cm² (ASME BPE SF-2).
Applications: Biopharmaceutical and dairy-grade coils, SIP-compatible.
Bright Annealing (BA)
Process: Hydrogen-protected annealing for oxide-free surface (Ra ≤0.4μm).
Applications: Semiconductor cooling coils, ultra-pure water systems.
Sandblasting & Coating
Process: Alumina grit blasting (Ra 3.2-6.3μm) + PTFE/ceramic coating (-50°C to 260°C).
Applications: Aggressive media (e.g., concentrated H₂SO₄, HF) transfer coils.
4. Selection Guidelines
Industry-Specific Recommendations
Petrochemical Industry:
Material: Duplex 2205 (H₂S resistance), Alloy 800H (high-temperature).
Process: AP + external sandblasting; bend radius ≥4D.
Food & Beverage:
Material: 316L electropolished coils.
Process: Internal Ra ≤0.2μm, 3-A Sanitary Standard compliance, CIP cleaning support.
Power & Energy:
Material: 310S (boiler coils), Inconel 625 (ultra-supercritical units).
Process: Internal shot peening for steam oxidation resistance ≤0.05mm/year.
Marine Engineering:
Material: Super Duplex 2507.
Process: External epoxy coating + sacrificial anode protection; ≥20-year seawater corrosion resistance.
Operational Parameter-Based Selection
Pressure Rating:
Low Pressure (≤5MPa): Thin-wall (δ=1-3mm), 304/316.
High Pressure (≥15MPa): Thick-wall (δ≥5mm), Duplex/High-Temp alloys; 100% RT required.
Temperature Range:
Cryogenic (-196°C to 200°C): 304L/316L (avoids brittle fracture).
High Temp (500-1100°C): Alloy 800H/601 (controls grain growth/carbide precipitation).
Media Corrosivity:
Mild (pH 4-10): 304 AP coils.
Strong Acids/Alkalis: Hastelloy C-276 or titanium coils.
Design-Driven Selection
Coil Diameter & Pitch:
Compact: Diameter ≤25mm, pitch ≤50mm (space-constrained systems).
Standard: Diameter 25-100mm, pitch 50-200mm (90% industrial use cases).
Connection Types:
Flanged: DN15-DN300, PN10-PN40.
Welded: Bevelled ends with internal argon shielding for oxidation-free welds.
5. TOKO TECH Core Advantages
Speed: Fully automated lines support 72-hour urgent orders (standard materials). OD range: 6-800mm.
Rigorous QC: Triple inspection (ET+UT+hydrostatic testing), compliant with API 5L/ASME.
Custom Solutions: Non-standard designs: Special ports, multi-layer coils, coatings
TOKO TECH maintains technical rigor while optimizing readability for global clients. For engineering support, contact our team for tailored solutions.