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ToggleProduct Overview
Stainless Steel Weld Neck Flanges are engineered for high-pressure and high-temperature applications in industries like oil & gas, chemical processing, power generation, and offshore engineering. Manufactured from 316L, Duplex 2205, and other premium grades, and compliant with ASME B16.5, EN 1092-1, and API 6A standards, these flanges deliver unmatched durability, leak-proof performance, and long-term reliability in extreme conditions.
Product Specifications
Material & Manufacturing
- Grades: 304, 316L, 321, Duplex 2205/2507, Super Duplex 32750
- Standards: ASTM A182, ASME B16.5, EN 1092-1 (Type 11)
- Surface Finish: Mirror Polish (Ra≤0.4μm), Pickling & Passivation, Shot Blasted
Design & Dimensions
- Types: Raised Face (RF), Ring-Type Joint (RTJ)
- Hub Geometry: Tapered hub for smooth stress distribution
- Manufacturing: Seamless forged or plate-cut with CNC machining
Size & Pressure
- Diameter Range: 1/2″ to 48″ (DN15-DN1200)
- Pressure Rating: Class 150 to Class 2500 (PN10-PN420)
- Temperature Range: -200°C to 600°C (cryogenic to high-heat applications)
Key Advantages
✅ Extreme Pressure Resistance: Withstands up to 10,000 PSI, ideal for subsea and refinery systems.
✅ Zero Leakage: Precision-machined sealing surfaces with 100% RT (radiographic testing) compliance.
✅ Corrosion Defense: Resists pitting, crevice corrosion, and H2S environments (NACE MR0175 certified).
✅ Custom Solutions: Special coatings (Xylan, PTFE), beveled ends, and exotic alloys (Inconel 625).
Applications
- Oil & Gas: Offshore platforms, high-pressure wellheads, pipeline manifolds
- Chemical Plants: Reactor flanges, high-temperature acid transfer
- Power Generation: Steam turbine connections, boiler feedwater lines
- Pharmaceutical: Sterile high-purity systems (ASME BPE compliant)
- Cryogenic Systems: LNG terminals, liquid nitrogen pipelines
Certifications
- ISO 9001:2015, CE, PED 2014/68/EU, API 6A (Wellhead Equipment)
- NACE MR0103/MR0175 (sulfide stress cracking resistance)
- Material Traceability (MTC) with heat treatment records
Packaging & Logistics
- Export Packaging: Reinforced wooden crates with edge protectors and desiccant packs.
- Shipping: FOB/CIF/DDP terms; bulk order discounts for offshore projects.
- Lead Time: 15-25 days (standard), 30-45 days (customized).
Why Partner With TOKO TECH?
🔹 Vertical Integration: In-house forging, machining, and testing facilities.
🔹 Technical Expertise: Free stress analysis (FEA), ASME B31.3 compliance support.
🔹 Quality Assurance: 100% dimensional checks, hardness testing (HRC), and PMI verification.
🔹 Global Track Record: Trusted by ExxonMobil, Shell, and Siemens Energy (NDA-protected case studies).